Environmental and safety regulations require industrial plants and even small production companies to comply with a number of environmental standards. Failure to comply with such standards would mean heavy fines and penalties and even the cancellation of licenses and the closure of plants. Needless to say, those regulations and standards are of primary importance and will be a non-negotiable if you want to stay in business. Think about the potential harm that could come from your factory or plant if it does not heed environmental protection laws and the losses you would incur if the plant has to be closed or stopped from operating. Thus, it is much better to invest in equipment that will enable the factory to comply with all those regulations and be able to operate without any hitch or guilt that you are polluting the environment.
Of all the environmental laws strictly enforced is the one pertaining to air pollution, without a doubt, the quality of our air is very important. With the greenhouse effect, global warming and the damage to the ozone layer, air pollution is a real threat and is frowned upon by the general public. A number of countries have signed the clean air act which regulates the amount of dust that is emitted into the air. For this, each plant or factory must have an industrial dust collector.
What is an Industrial Dust Collector?
An industrial dust collector is a collection and fume collection system that is able to catch and collect all kinds of toxic and flammable dusts, smoke and fumes which also include those very fine and fiber rich and heavily loaded dusts. It is important to keep the carbon footprint of any factory at the minimum and this is where an industrial dust collector machine can be useful. You would want a dust collector machine that will be able to process the dust in a very low pressure drop, so that you would be able to produce the best airflow and the highest dust processing power. You also have to look for dust collectors that has been duly approved and certified by the proper authorities and one that should have been developed by award-winning companies that boast of high performance and producing excellent quality machines.
The best industrial dust collector should particularly use the crossflow technology and that unique baffle configuration that would enable the machine to produce uniform airflow. A uniform airflow would mean that you get the most efficiency from your equipment, and at the same time making sure that the air filters are used properly and will last for a long time. It is a reality that air filters are the key part in any dust collecting machine, and if it is able to last for an extended period of time, this would lead to less changing of the filters and therefore less expense for the company. The best industrial dust collectors should produce results that go beyond OSHA regulation for the quality of air around factories and it should preferably be equipped with a Camfil explosion vent to protect the factory and its employees from accidental explosions. This would also mean that the quality of protection provided by the equipment is in compliance with NFPA and ATEX policies.
What Are the Key Features of an Industrial Dust Collector?
Industrial dust collectors are manufactured by companies that specialize in this kind of equipment, and to say the least, they are few of them and the choices are even much fewer. Thus, you would want to invest in a dust collector that would provide you the answers to your needs as well as a few extras. However, when looking for the best one, you should base your decisions on the following:
The best industrial dust collector for your factory would be one that has a modular design. This would imply that the equipment can be broken down into several components and can be altered to fit your working environment. Individual modules should be able to handle airflows to about 6000 CFM and thus can provide several configurations to suit every factory set-up. This would also mean that you will be able to get an equipment that is perfect for your needs and available space, you do not have to wrestle with those huge equipment and end up changing your existing system to adapt to the new airflow system, which could also be costly and wreak havoc in your factory.
The best industrial dust collector would be one that allows the inclusion of more filter cartridges but be able to produce the same level of carbon footprint as that of those with fewer filters. The dust collector you would want can be installed with at most four cartridges without increasing the power needed to blow the air through its system. The individual modules should have enclosures that allow for the use of multiple filters too, this would mean higher and finer output but with a low pressure drop. Having plenty of filters in each module ensures that the dusts are efficiently collected and the air produced is with the highest quality.
The industry standard for industrial dust collectors would be the use of Gold Cone X-Flo filters in each of the modules. The X-Flo filters are of the highest quality and ensures that your filters remain clean, and last longer than most conventional pleated filters. Moreover, the filter should have the Gold Cone which is composed of an open-bottomed inner cone of media that increases the surface area of the filter. This would mean that more and more air can pass through it, and be able to catch the dust particles in it. The objective of any dust collector equipment is to be able to catch as many dust as there is in the air and that it should be efficiently managed and disposed of.
What are the Mechanisms Involved in Industrial Dust Collectors?
Simply put, industrial dust collectors are machines that are added into the plants and factory’s air system and efficiently purifies the air by removing the pollutants, dusts, other particles and even contaminants that can mix in with the air. As such, the dust collectors must first filter the dirty air through a duct which has a number of filters in it. The air is gathered and blown into this filters in order to catch the unwanted particles. The cleaning system will then process the dust for possible contaminants for wastage or reclaiming. If the particles are too harmful, it has to be disposed of as waste while dusts without much contaminants can be turned into soil for better use. The problem with most dust collectors is that the airflow is only partly able to reach the filters and a lot of the air that passes through it is not effectively cleaned. The best dust collectors use crossflow technology and a baffle system which ensures that air flow is uniform from top to bottom. As the airflow is uniform, it would mean that filters last longer than most and improves efficiency and effectivity.
What is the Best Set-up for An Industrial Dust Collector?
Each factory has its own processes and therefore the amount of dust and fumes would depend on the area in which it is found and the kind of operation that is being done in that area. Therefore, it would make sense to use modular set-ups which will be tailored to the kind of space and the amount of dust and particles in that area. For large factories and plants, it is also a given that the amount of dust they produce are large enough to be handled by cartridge style dust collectors which are bulky and unyielding. This would later on cause changes to the factory set-up just to accommodate those huge cartridge type collectors. Industrial dust collectors that are composed of small modules which can be bolted together or be used individually can save space and finances. It would also mean that it is flexible enough to accommodate as many configurations needed in different areas of the plant.
What To Look for in the Best Industrial Dust Collector?
Industrial dust collectors are few and in between, and you should take note that most would be able to handle smaller dust particles from various materials but it would take the best one if you are producing metal works, pharmaceutical products, food and beverage, and mining. These materials and products require a powerful dust collection system, and the best choice is one that is the most advanced in the industry. An example is the Gold Series X-Flo industrial dust collector which guarantee the safest and cleanest working environment for your employees and factory. It has been developed to create the cleanest work places, improve manufacturing efficiency and ensure that the emitted air from the factory is safe for everyone.
How to Maintain the Safety of the Industrial Dust Collector?
When it comes to industrial processing and manufacturing, controlling the amount of dust and particles released to the environment is the most difficult to attain. Having an industrial dust collector is not enough, one should make sure that it is operated properly and maintained excellently as the safety and health of the plant, the workers and the community is at stake. Thus, the factory should have a dedicated team of workers who will oversee the operation and maintenance of the dust collector at all times.